Pneumatic Caliper Disc Brakes

Pneumatic Caliper Disc Brakes

The QP (CQP) series pneumatic caliper disc brakes are primarily designed for braking and decelerating various mechanisms in machinery across industries including lifting, transportation, metallurgy, mining, ports and construction.
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Description

QP (CQP) Series Pneumatic Caliper Disc Brakes

QP(CQP) series caliper disc brake

product-300-300
QP series brake
product-300-300
QP20-D series brake
product-300-300
CQP10-B series brake

 

Application:

 

 

The QP (CQP) Series Pneumatic Caliper Disc Brakes are primarily designed for braking and decelerating various mechanisms in equipment across the lifting, transportation, metallurgy, mining, port and construction sectors. They also deliver precise tension control for processing lines in the cable, papermaking and steel plate industries

 

Operating Conditions:

 

 

-Ambient Temperature: -5℃ to 40℃ .

-Working Pressure: 5–7 bar (QP series); ≤ 7 bar (CQP series).

-Environmental & Air Supply Specifications:Anti-corrosion models are required for applications exposed to outdoor rain, snow, corrosive gases or media. The air supply must be free from oil, water and other contaminants.

 

Main features:

 

 

-The QP series adopts spring-applied braking and pneumatic release; the CQP series utilizes pneumatic-applied braking and spring release.

-Compact overall structure with small size and light weight.

-Asbestos-free brake pads for eco-friendly performance.

-Brake pads are mounted via a compression spring clamping mechanism, enabling quick and easy replacement.

-Brake pad wear compensation can be adjusted with ease.

-The QP series offers four-level braking torque adjustment compatible with various disc diameters.

-No independent power source is required; the brake can be directly connected to the existing air compression station. A speed control valve is installed in the air supply line to allow stepless adjustment of braking time.

 

Model Designation Explanation

 

 

product-1080-264

Note 1.Customized pneumatic caliper disc brakes are available with varied disc thicknesses and mounting dimensions.

         2.The specific model and external dimensions of the mechanism are subject to change without prior notice.

 

External Dimensions of QP12.7 (CQP12.7) Series

 

 

product-1200-773

 

Technical Parameters of QP12.7 Series

 

 

Model

Rated braking force (N)

(Eight springs)

Effective radius of brake disc

(m)

Braking torque

(N.m)

Working gas capacity

(cm³)

Total gas capacity

(cm³)

Weight

(kg)

QP12.7-A

6400

Brake disc radius -0.03

Rated braking force ×

Effective radius

273

553

24

QP12.7-B

4800

140

293

20

 

Technical Parameters of CQP12.7 Series

 

 

Model

Rated braking force (N)

(Eight springs)

Effective radius of brake disc

(m)

Braking torque

(N.m)

Working gas capacity

(cm³)

Total gas capacity

(cm³)

Weight

(kg)

CQP12.7-A

1788 × working pressure

Brake disc radius -0.03

Rated braking force ×

Effective radius

273

553

23

CQP12.7-B

1055 × working pressure

140

293

19

Note: Specific models and structural dimensions are subject to change without prior notice.

 

External Dimensions of QP12.7-C Model

 

 

product-1200-815

 

Technical Parameters of QP12.7-C Model

 

 

Model

Rated braking force (N)

(Eight springs)

Effective radius of brake disc

(m)

Braking torque

(N.m)

Working gas capacity

(cm³)

Total gas capacity

(cm³)

Weight

(kg)

QP12.7-C

6400

Brake disc radius -0.03

Rated braking force ×

Effective radius

273

553

25

 

External Dimensions of QPL (CQPL) 12.7A Model

 

 

product-1200-732

 

Technical Parameters of QPL 12.7A Model

 

 

Model

Rated braking force (N)

(Eight springs)

Effective radius of brake disc

(m)

Braking torque

(N.m)

Working gas capacity

(cm³)

Total gas capacity

(cm³)

Weight

(kg)

QPL12.7A-A

6400

Brake disc radius -0.03

Rated braking force ×

Effective radius

273

553

24

QPL12.7A-B

4800

140

293

20

 

Technical Parameters of CQPL 12.7A Model

 

 

Model

Rated braking force (N)

(Eight springs)

Effective radius of brake disc

(m)

Braking torque

(N.m)

Working gas capacity

(cm³)

Total gas capacity

(cm³)

Weight

(kg)

CQPL12.7A-A

1788 × working pressure

Brake disc radius -0.03

Rated braking force ×

Effective radius

273

553

23

CQPL12.7A-B

1055 × working pressure

140

293

19

Note: Specific models and structural dimensions are subject to change without prior notice.

 

External Dimensions of QPL (CQPL) 12.7-B Model

 

 

product-1200-940

 

Technical Parameters of QPL 12.7-B Model

 

 

Model

Rated braking force (N)

Effective radius of brake disc

(m)

Braking torque

(N.m)

Working gas capacity (cm³)

Total gas capacity

(cm³)

Weight

(kg)

QPL12.7-B

2100

Brake disc radius -0.03

Rated braking force ×

Effective radius

140

293

11

 

Technical Parameters of CQPL 12.7-B Model

 

 

Model

Rated braking force (N)

Effective radius of brake disc

(m)

Braking torque

(N.m)

Working gas capacity (cm³)

Total gas capacity

(cm³)

Weight

(kg)

CQPL12.7-B

416 × working pressure

Brake disc radius -0.03

Rated braking force ×

Effective radius

140

293

10

Note: Specific models and structural dimensions are subject to change without prior notice.

 

External Dimensions of CQP20-D Model

 

 

product-1200-860

 

Technical Parameters of CQP20-D Model

 

 

Model

Rated braking force (N)

Effective radius of brake disc (m)

Braking torque

(N.m)

Working gas capacity (cm³)

Total gas capacity

(cm³)

Weight

(kg)

CQP20-D

6097 × working pressure

Brake disc radius -0.065

Rated braking force ×

Effective radius

1400

3000

68

 

External Dimensions of CQP [ ] B Model

 

 

product-1200-837

 

Technical Parameters of CQP [ ] B Model

 

 

CQP10B-A

Rated braking force (N)

3725

5415

7150

8940

10680

Effective radius of brake disc (m)

Rated braking force
N.m

Air pressure (bar)

2

3

4

5

6

CQP10B-B

Rated braking force (N)

2110

3165

4220

5275

6330

Air pressure (bar)

2

3

4

5

6

CQP10B-F

Rated braking force (N)

1065

1600

2133

2665

3200

Brake disc radius -0.03

Rated braking force ×

Effective radius

Air pressure (bar)

2

3

4

5

6

 

External Dimensions of CQP [ ] B Model

 

 

Unit:mm

Size

Model

B

D

E

F

ΦG

H

I

J

K

Φd

Φd1

CQP10B-A

220

155

10

181

Φ190

310

35.5

80

40

Φ14

G3/8"

CQP10B-B

200

155

10

181

Φ150

290

35.5

80

40

Φ14

G3/8"

CQP10B-F

180

155

10

181

Φ114

280

35.5

80

40

Φ14

G1/4"

Note: Specific models and structural dimensions are subject to change.

 

Technical Parameters of CQP20B Model

 

 

CQP20B-A

Rated braking force (N)

3725

5415

7150

8940

10680

Effective radius of brake disc (m)

Rated braking torque

N.m

Air pressure (bar)

2

3

4

5

6

CQP20B-B

Rated braking force (N)

2110

3165

4220

5275

6330

Air pressure (bar)

2

3

4

5

6

CQP20B-F

Rated braking force (N)

1065

1600

2133

2665

3200

Brake disc radius -0.03

Rated braking force ×

Effective radius

Air pressure (bar)

2

3

4

5

6

 

External Dimensions of CQP20B Model

 

 

Size

Model

B

D

E

F

ΦG

H

I

J

K

Φd

Φd1

CQP20B-A

220

165

20

192

Φ190

310

39

90

40

Φ14

G3/8"

CQP20B-B

200

165

20

192

Φ150

290

39

90

40

Φ14

G3/8"

CQP20B-F

180

165

20

192

Φ114

280

39

90

40

Φ14

G1/4"

 

Technical Parameters of CQP38B Model

 

 

CQP38B-A

Rated braking force (N)

3725

5415

7150

8940

10680

Effective radius of brake disc (m)

Rated braking torque

N.m

Air pressure (bar)

2

3

4

5

6

CQP38B-B

Rated braking force (N)

2110

3165

4220

5275

6330

Air pressure (bar)

2

3

4

5

6

CQP38B-F

Rated braking force (N)

1065

1600

2133

2665

3200

Brake disc radius -0.03

Rated braking force ×

Effective radius

Air pressure (bar)

2

3

4

5

6

 

External Dimensions of CQP38B Model

 

 

Size

Model

B

D

E

F

ΦG

H

I

J

K

Φd

Φd1

CQP38B-A

220

200

38

230

Φ190

310

39

90

40

Φ14

G3/8"

CQP38B-B

200

200

38

230

Φ150

290

39

90

40

Φ14

G3/8"

CQP38B-F

180

200

38

230

Φ114

280

39

90

40

Φ14

G1/4"

 

External Dimensions of QP (CQP) 30 (25.4)-D Model

 

 

product-843-602

 

Technical Parameters of QP 30 (25.4)-D Model

 

 

Model

E

Rated braking force (N)

(12 springs)

Effective radius of brake disc (m)

Rated braking torque

(N.m)

Working gas capacity (cm³)

Total gas capacity

(cm³)

Weight

(kg)

QP30-D

30

32800

Brake disc radius -0.065

Customized power x

Effective radius of brake disc

1400

3000

70

QP25.4-D

25.4

 

Technical Parameters of CQP 30 (25.4)-D Model

 

 

Model

E

Rated braking force (N)
(12 springs)

Effective radius of brake disc (m)

Rated braking torque

(N.m)

Working gas capacity (cm³)

Total gas capacity

(cm³)

Weight

(kg)

QP30-D

30

32800

Brake disc radius -0.065

Customized power x

Effective radius of brake disc

1400

3000

70

QP25.4-D

25.4

Note: Specific models and structural dimensions are subject to change without prior notice.

 

External Dimensions of CQPL 38B Series Brakes

 

 

product-1200-905

 

Technical Parameters of CQPL 38B Series Brakes

 

 

Unit:mm

CQPL38B-A

Rated braking force (N)

3725

5415

7150

8940

10680

Effective radius of brake disc (m)

Rated braking torque

(N.m)

Air pressure (bar)

2

3

4

5

6

CQPL38B-B

Rated braking force (N)

2110

3165

4220

5275

6330

Brake disc radius -0.03

Rated braking torque ×

Effective radius

Air pressure (bar)

2

3

4

5

6

Note: Specific models and structural dimensions are subject to change without prior notice.

 

Product Overview

 

 

product-750-750

The QP series adopts a normally closed design, with braking actuated by spring force and release triggered by compressed air; under standby conditions, spring force clamps the brake pads against the brake disc to achieve reliable braking, and when compressed air is supplied, the air pressure overcomes the spring force to disengage the brake pads and release the brake, while on the contrary, the CQP series features a normally open design relying on air pressure for braking and spring force for release-when compressed air is introduced, the air pressure drives the brake pads to clamp the brake disc and initiate braking, and once the air pressure is relieved, the spring force resets the brake pads to the released position; both series are widely applied in heavy-duty industrial fields including lifting machinery, port equipment, mining machinery and automated production lines, with typical application scenarios covering braking for the traveling and lifting mechanisms of overhead cranes and gantry cranes, windproof and emergency braking of container quay cranes, and safety braking of belt conveyors and other material-handling equipment.

 

 

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