Explosion Proof Thruster

Explosion Proof Thruster

The BEd Series is a compact, integrated explosion-proof electro-hydraulic thruster combining the motor, hydraulic pump, and cylinder in one unit. Designed for industrial braking in hazardous environments, including coal mines, it features an Exd I rating for safe, reliable performance where explosive gases may be present.
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Description

BEd Series Explosion-proof Electro-hydraulic Thrusters

Reliable Braking and Drive Solutions for Coal Mines and Hazardous Environments

Product Overview

BEd series explosion-proof electro-hydraulic thruster

The BEd Series Explosion-proof Electro-hydraulic Thruster combines a motor, centrifugal pump, and hydraulic cylinder in a compact, integrated design. Built for reliable braking in hazardous environments, it complies with GB 3836.2 and is available in Exd I Mb and Exd II C T4 configurations. With Class F insulation, robust sealing, flexible 0°–180° installation, low energy consumption, and easy maintenance, the BEd Series is well suited for braking systems in mining, metallurgy, ports, construction, oil and gas, and other demanding industries.

 

Our advantage

Choose the plan that suits you best.

 
 
 
Comparison Criteria Conventional brakes Xuda BYWZ4 brake
Explosion-Proof Safety modular-5.webp No explosion-proof protection, risk of electrical spark ignition. modular-4.webpExd I Mb dual-certified thruster eliminates ignition hazards at the source.
Sealing Life modular-5.webpProne to oil leakage and seal aging. modular-4.webpDouble sealing + Class F insulation for long-lasting reliability.
Stroke Accuracy modular-5.webpInsufficient thrust can cause brake shoe wear and overheating. modular-4.webpPrecise stroke matching ensures complete opening.
Installation Flexibility modular-5.webpLimited installation angles restrict equipment layout. modular-4.webp0°–180° flexible installation for easy adaptation.
Daily Maintenance modular-5.webpFrequent oil level checks increase maintenance costs. modular-4.webpFully sealed, factory-lubricated design for low-maintenance operation.

technical specifications

Operating Principle

The thruster uses a normally closed, fail-safe design: power-on releases the brake, while power-off engages it automatically. This ensures reliable braking in the event of a power failure or system fault.

When Power Is On

The motor drives the impeller, generating hydraulic pressure that lifts the piston and push rod while compressing the spring. The upward movement drives the lever mechanism, separating the brake shoes from the brake wheel and releasing the brake for normal operation.

When Power Is Off

The motor and impeller stop, causing the hydraulic pressure to drop. The compressed spring then returns the piston and push rod to their original position, while hydraulic oil flows back. The lever mechanism reverses, allowing the brake shoes to quickly engage the brake wheel for emergency braking.

data parameters
  • Rated Thrust: 300–3,000 N

  • Rated Stroke: 50–120 mm

  • Rated Voltage: Three-phase AC 380 V, 50 Hz

  • Optional: 220 V, 660 V, 1140 V, 50/60 Hz

  • Rated Current: 0.46–1.46 A

  • Ambient Temperature: -20°C to +50°C

  • Protection Rating: IP65

  • Explosion-Proof Rating: Ex d IIC T4 Gb, IP65, T130°C

  • Duty Cycle: S1 Continuous Duty / S3 Intermittent Duty

xuda BEd series explosion‑proof hydraulic thruster factory supply

Application & Installation

 
 
industry applications
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Hoisting and Material Handling

Used as a braking actuator for cranes, conveyors, and other material handling equipment.

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Metallurgy and Mining

Designed for driving and braking systems in metallurgical equipment and mining machinery.

xuda-industrial-brake-container-port-ship-application

Ports and Construction

Suitable for port machinery, construction equipment, and other heavy-duty applications.

xuda-industrial-brake-underground-mine

Underground Coal Mining

Its flameproof design makes it suitable for underground applications such as belt conveyors and mine hoisting equipment.

 
 
Installation & compatibility
01.

Installation Options

Supports vertical, horizontal, and angled installation. The push rod connection block can rotate freely, but the piston rod must not be subjected to radial loads.

02.

Compatible Brands & Models

Designed as a direct replacement for similar actuators in the Ed, BYT1, and YT1 series. Compatible with BYWZ4, BYWZ5, BYWZ8, and other compatible brake models. Select the replacement model based on key parameters such as rated thrust and stroke.

03.

Customization Options

Non-standard customization is available. Optional features include adjustable timing valves, limit switches, and heaters.

04.

Retrofitting Existing Equipment

No major equipment modifications are normally required. Installation is completed using pins through the upper and lower mounting holes. Mounting dimensions comply with applicable national standards. For equipment using other actuator series, verify mounting hole spacing, stroke, and thrust requirements before replacement.

Qualification Certification

Our Certificates
 
 
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Xuda Machinery ISO 9001 Certified Industrial Brake Manufacturer

Service & Support

Our Services

Pre-Sales Service

Professional product selection and application support based on your operating conditions. We provide technical specifications, mounting drawings, and tailored solutions for special or non-standard applications.

In-Sales Service

Track production progress after order confirmation to support on-time delivery. Product test reports and certificates of conformity are provided before shipment, with logistics arranged according to the agreed terms.

After-Sales Service

Quality-related failures during the warranty period are covered by free repair or replacement. We also provide remote technical support for installation and commissioning, along with long-term spare parts and technical support after the warranty period.

Frequently Asked Questions

 

Q1:Which brakes are compatible with BEd series actuators?

BEd series actuators are compatible with a wide range of electro-hydraulic block brakes, including BYWZ4, BYWZ5, BYWZ8, BYWZ9, and BYWZ13. They serve as the primary drive components of the braking system.

Q2:What do the numbers in the model designation mean?

For example, in BEd-301/6, "301" indicates a rated thrust of approximately 3,000 N, while "/6" indicates a rated stroke of 60 mm. For BEd30, the rated thrust is approximately 300 N. "/12" indicates a 120 mm stroke.

Q3:How do I select the right thrust and stroke?

Select the actuator based on the brake's required thrust and operating stroke. Standard models range from 300 to 3,000 N (BEd30 to BEd301), with standard stroke options of 50 mm, 60 mm, and 120 mm, depending on the brake configuration.

Q4:Can the actuator be customized for non-standard voltages or special operating conditions?

Yes. Custom power supply options are available, including 127 V, 220 V, 380 V, 660 V, and 1,140 V at 50/60 Hz. Special voltage or operating requirements should be discussed and confirmed when placing the order.

Q5:Does the actuator engage the brake automatically if power fails?

Yes. The actuator uses a normally closed, fail-safe design. When power is lost, hydraulic pressure drops and the spring force drives the piston and push rod back to their original positions, allowing the brake to engage quickly for safe stopping.

Q6:What is the operating time and expected service life?

For example, the BEd-301/6 has an approximate lifting time of 0.74 seconds and a lowering time of 0.5 seconds. It features a Class F insulated, non-oil-immersed motor and high-quality seals and bearings for smooth, quiet operation and long service life.

Q7:Which hydraulic oil should be used?

For ambient temperatures from -20°C to +50°C, use DB-25 hydraulic oil. For temperatures below -20°C, use YH-10 aviation hydraulic oil to maintain reliable operation in low-temperature conditions.

Q8:Do you provide safety and explosion-proof certifications?

Yes. The complete BEd series actuator is supplied with a mining product safety certificate (MCK series number) and an explosion-proof certificate, such as No. 320190855. These certifications verify the compliance of the complete unit.

Q9:What should be checked before installation?

Verify that the rated thrust on the nameplate meets the application requirements. Confirm the explosion-proof marking and certificate number, and make sure the protection rating is suitable for the installation environment. Check that all fastening bolts are securely tightened and that the explosion-proof housing is free from cracks or damage.

Q10:What routine maintenance is required?

Regularly check the brake spring compression stroke, hydraulic oil level, oil circuit, and piston rod seals. The main pivot points use self-lubricating bearings and do not require additional lubrication.

Q11:What is the typical delivery time?

Standard models are normally in stock and can be shipped within 3–5 business days after order confirmation. Non-standard or customized products, as well as large-volume orders, typically require 15–30 business days, depending on the agreed order terms.

Q12:What is the warranty period?

The standard warranty period is one year, starting from the date the equipment arrives at the factory and is installed and commissioned.

Q13:How quickly do you respond to after-sales issues?

We respond to after-sales inquiries within 24 hours and provide an initial solution. Our technical team can remotely assist on-site personnel through phone calls, video conferencing, and other communication methods.

If the issue cannot be resolved remotely, we will provide a detailed fault analysis and recommended solution within 48 hours. Local maintenance personnel can then carry out the necessary work with our full technical support, helping restore the equipment to normal operation as quickly as possible.

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